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DS 500

DS 500 Intelligent Chart Recorder

The precise measurement of leakages, dew point, pressure, volume flow and temperature is very important in compressed air system. Precise values, automatic diagnosis of threshold violations and comprehensive data evaluation play an important role. CS Instruments DS 500 combines all requirements for quality control and energy management in a single device by translating all measurements that occur in compressed air treatment into clear statistics and graphs.

From recording of the measured data, indication on a big colour screen, alerting, storage, up to remote read-out via webserver... this is all possible with DS 500. By means of the CS Soft Basic software alarms can be sent via SMS or e-mail. All measured values, measured curves and threshold exceeding are indicated. The curve progressions from the beginning of the measurement can be viewed by an easy slide of the finger. Daily/weekly/monthly reports with costs in $ and counter reading in m³ for each consumption sensor are completing the sophisticated system concept. The big difference to ordinary paperless chart recorders reveals in the easy initiation and in the evaluation of the measured data. All sensors are identified directly and powered by DS 500. Everything is matched and tuned.

Special Features

  • 7" colour screen with touch panel
  • Up to 12 sensors, including 3rd party analogue / digital sensor can be connected
  • IP 65 wall mounted / panel mounted metal housing
  • Network-compatible and remote transmission via webserver
  • Daily/weekly/monthly reports
  • Mathematical function for internal calculations
  • Totalizer function for analogue signals
  • Saves time and costs during installation

Mathematical function for internal calculations

e.g. the typical figures of a compressed air plant:

  • costs in $ per generated m³ air
  • kwh/m³ generated air
  • consumption of single lines including summation

Versatile & Intelligent Devices

Up to 12 sensors or 96 Modbus signals, incl. all CS sensors (flow, dew point, pressure, current, KTY, PT100, PT1000) are identify automatically by DS 500. Optional analogue sensors (0/4...20mA, 0...1/10/30 V, pulse) can be configured easily and quickly. Digital sensors can be connected via RS 485, Mod- bus RTU and SDI.

Totalizer function for analogue signals

e.g. 0/4...20 mA, 0...10 V. In case of third-party sensors which e.g. only give a 4...20 mA signal for the actual flow in m³/h a total counter reading in m³ can be generated by means of the totalizer function.

Real Time Measured Values

All measured values can be seen at a glance. Threshold exceeding are indicated in red colour. A “measuring site name“ can be allocated to each sensor.

Real Time Measured Values and Graph View

This display replaces the former evaluation of ordinary paper chart recorders and offers lots of advantages. The time axis can be moved by a finger slide.

Additionally to the measurement curves the real time value is indicated as well.

Adjustable Alarm Relays

Each one of the four alarm relays can be allocated individually to a connected sensor. The alarm thresholds and the hysteresis can be freely adjusted.

New: It is possible to set an alarm delay for each alarm relay so that the relay is only triggered after that period of time.

Technical Data

Dimensions of housing280 x 170 x 90 mm, IP 65
Connections18 x PG 12 for sensors and supply, alarm relays 1 x RJ 45 Ethernet connection
Version panel mountingCutout panel 250 x 156 mm (excluding supply panel)
Weight7.3 kg
MaterialDie cast metal, front screen polyester
Sensor inputs4/8/12 sensor inputs for analogue and digital sensors freely allocable. See options Digital CS sensors for dew point and consumption with SDI interface FA/VA series, digital third-party sensors RS 485 / Modbus RTU, other bus systems realizable on request.
Analogue CS Sensors for pressure, temperature, clamp-on ammeters pre-configured.
Analogue third-party sensors 0/4...20 mA, 0...1/10/30V, pulse, Pt 100 / Pt 1000, KTY
Power supply for sensors24 VDC, max. 130 mA per sensor, integrated mains unit max. 24VDC, 25W. In case of version 8/12 sensor inputs, 2 integrated mains units each max. 24VDC, 25W.
Outputs4 relays (changeover contact 230 VAC, 6 A), alarm management, relays freely programmable, collective alarm
Analogue otuput, pulse in case of sensors with own signal output looped, like e.g. VA/FA series
Memory cardMemory size 2 GB SD memory card standard, optionally up to 4 GB
Power supply100...240 VAC / 50-60 Hz, special version 24 VDC
Colour screen7“ touch panel TFT transmissive, graphics, curves, statistics
AccuracyRefer to sensor specification
Operating temperature0...50°C
Storage temperature-20...70°C
OptionalWebserver

Ideal Sensors Connection

Flow & Consumption Meters

VA500 / VA520 / VA550 / VA570

Dew Point Sensor

FA500 / FA510 / FA515

Pressure Sensor

CS16 / DPS16

Air Quality Measuring Devices

OILCHECK 400 / PC400 / FA510

Power Meters

PM5110

Temperature Sensor

PT100 / PT1000