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VD 500

VD 500 Insertion Flow Meter

for Wet Compressed Air

The integrated, precise differential pressure sensor measures the differential pressure / dynamic pressure at the sensor tip. The pressure depends on the respective gas velocity. The flow is therefore easy to determine by means of the pipe diameter. The additional measurement of temperature and absolute pressure and calculation of the relevant density means that measuring can be carried out for various gases, a wide variety of temperatures and pressures.

The Measuring Principal

The VD500 uses the differential pressure principle. In the picture on the right, the principle is explained.

Flow will create a differential pressure over the probe. The integrated, precise differential pressure sensor measures the differential pressure/ dynamic pressure at the sensor tip. The pressure depends on the respective gas velocity. The flow is therefore easy to determine by means of the pipe diameter.

The additional measurement of temperature and absolute pressure and calculation of the relevant density means that measuring can be carried out for various gases, a wide variety of temperatures and pressures.

Key Features

  • Particularly suitable for extremely high flow rates
  • Extremely fast response time : 100 ms
  • Flow, total consumption, temperature and pressure
  • Measurement at high temperatures, max. temperature 180 °C
  • Measurement in various gases by selecting gas type, on request
  • Can be used in pipes from DN 20 to DN 500
  • Installation via 1/2" ball valve under pressure
  • RS 485 interface (Modbus-RTU), 4...20 mA, pulse output as standard

Application

  • FAD test for new or old compressor
  • Compressed air audits
  • Efficiency measurement of compressed air system
  • Compressor sizing

Technical Data

Measuring range224 m/s, max. version
600 m/s, high-speed version
Measuring principalDifferential Pressure
Measuring parametersFlow, consumption, flow speed, temperature and pressure
Accuracy class
(m.v. = of measured value) (f.s. = of full scale)
± 1.5 % of m.v.* ± 0.3 % of f.s.(20…224 m/s)*
± 1.5 % of m.v. (> 224 m/s)
Measuring unitm3/h, m3/min, l/min, Nm3/h, Nm3/min, Nl/min, cfm, kg/h, kg/min, etc…
Measuring span1 : 10
Display1.8” TFT colour display (220 x 176)
Measured mediumCompressed air
Operating temperature (medium)-30...+180 °C
Operating pressureMax. 20 bar
Digital outputDigital - RS 485 interface, (Modbus-RTU) / Ethernet interface PoE, M-Bus (Optional)
Analogue output4...20 mA
Pulse output1 pulse per m3
Wiring connectionM12 x 2, 5 pores, (M12 connector x2 is included)
Power supply18...36 VDC, 5 W
Burden < 500 Ω
MaterialsHousing - Polycarbonate
Sensor probe - Stainless steel 304 (1.4301) / 316L (1.4404)
Protection classIP65
Mounting threadG 1/2" ISO 228, NPT 1/2" (On request)

Flow Range

Flow measuring ranges VD 500 for compressed air at typical 7 bar (abs) and 50 °C (ISO 1217:1000 mbar, 20 °C)

Inner Diameter of Pipe (OD)

Measuring range initial and full scale (20 … 224 m/s)

Inch

mm

DN

m3/h

cfm

¾”

21.7

20

19 … 215

11 … 127

1”

27.3

25

32 … 357

19 … 210

1 ¼”

36.0

32

57 … 644

34 … 379

1 ½”

41.9

40

79 … 886

47 … 522

2”

53.1

50

130 … 1450

76 … 853

2 ½”

68.9

65

222 … 2484

131 …1462

3”

80.9

80

307 … 3440

181 …2025

4”

110.0

100

571 … 6391

336 … 3762

5”

133.7

125

844 … 9453

497 … 5564

6”

159.3

150

1200 … 13436

706 … 7908

8”

200.0

200

1896 … 21230

1116 … 12495

10”

250.0

250

2966 … 33211

1746 … 19547

12”

300.0

300

4276 … 47881

2517 … 28182

Dimension